2 weeks ago
The part in the picture (link below) that controls the gear function broke off the other day. I will get the entire unit replaced but I am wondering why it happened.
2007 engine/boat E-tec 250
Anyone else experience this? Could it be a problem with the wires to the motor?
I am worried it will happen again if there is to much load on the part in the binnacle.
2 weeks ago - last edited 2 weeks ago
The shift cable is supposed to be attached to the inner hole to prevent binding while shifting
Also make sure that the cables move freely without sticking and when the shift cable is removed from the motor that you can move the engine shift lever with your fingertips ( spin the prop with your feet while you are shifting with your fingers - motor not running, of course)
"There is never just one thing wrong with a boat";
-- Travis McGee, main character in a book series by John D. McDonald
The factory recommends that a properly trained technician service your Johnson or Evinrude outboard motor. Should you elect to perform repairs yourself, use caution, common sense, and observe safety procedures in the vicinity of flammable liquids, around moving parts, near high-temperature components, and working with electrical or ignition systems.
The information offered here is only general in nature and should not be construed as complete factory approved procedures, techniques, or specifications. Always use the proper service manual for your motor, up-to-date service literature, the correct tools, and have an understanding of how to proceed with troubleshooting and repair methods. If you are unsure or uncomfortable with a procedure, a situation, or a technique, enlist the services of a factory trained technician.
2 weeks ago
The previous owner swapped this Binnacle himself so I guess he assembled it incorrectly.
As for cables moving freely, I have to test it the way you described.
I have a feeling they are sticking and this put a lot of force on the part in the binnacle.
Same goes for the engine shift lever regarding movement. I'll test it also.
I have made an appointment with a shop to fix this as I was unable to find a replacement unit myself.
They apparently had a used one.
I'll let them know about your tips.